FCBGA Package: Core-less with Thin Film Layers

 

 

     Via in Pad
         

In the AMITEC core-less substrate, there are two different types of electrical Z-connecting features:
- Cu pillars for it’s thick film section and

- metal  filled micro-vias for it’s thin film section.

Dimension wise, a micro via differs significantly from a Copper pillar.

The micro-via  is usually one order  of  magnitude  smaller  in diameter and  in thickness when compared to the Cu pillar. However,  process wise, the concepts  behind  building  these  Z-conductive  structures  are very similar: Both  these  features are via posts  coated  by  a dielectric material  which is  then  polished  to expose their  top surfaces. Another  build-up  metal  layer  is formed  on top of  each  exposed  pillar, or (micro-via) surface, allowing  electrical contact as per the designed electrical net-list. Since both structures involve a surface planarazing step, Cu pillars as well as micro-vias can be placed directly one on top of the other and under the flip chip contact pads  thereby clearing expensive substrate real estate for routing.

   Cross section of a typical AMITEC core-less substrate: Stacked Cu pillars are interconnecting a solder BGA (Ball Grid Array) to a filled  metal  thin film micro-via. Cu pillar diameter is 180µm and micro-via diameter is 25µm.

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